Project 2.04: Thermoplastic Composites by 3D Printing and Automated Manufacturing to Extend the Life


Large-scale railroad bridge ballast retainer formwork at American Concrete Ind. plant in Veazie, Maine.

Large-scale railroad bridge ballast retainer formwork at American Concrete Ind. plant in Veazie, Maine.

3D printed form of at the Unistress Corp. precast concrete plant in Pittsfield, MA.

3D printed form of at the Unistress Corp. precast concrete plant in Pittsfield, MA.

Printable Project Information Sheet

March 2019 Semi-Annual Progress Report

September 2019 Semi-Annual Progress Report

December 2019 Quarterly Progress Report

February 2020 Quarterly Progress Report

April 2020 Quarterly Progress Report

July 2020 Quarterly Progress Report

September 2020 Quarterly Progress Report

December 2020 Quarterly Progress Report

March 2021 Quarterly Progress Report

June 2021 Quarterly Progress Report

September 2021 Quarterly Progress Report

December 2021 Quarterly Progress Report

March 2022 Quarterly Progress Report

June 2022 Quarterly Progress Report

September 2022 Quarterly Progress Report

3D printing of Railroad Ballast Retainer formwork

Concrete placement in 3D printed formwork

Worker prepares 3D printed latticework for concrete mixture placement

On-Site Installment

Workers in reflective vests and hard hats signal for the railroad ballast retainer to be lifted off of a train car
The railroad ballast retainer is set in place at the end of a railroad bridge
Worker used for scale inside the tub like shape of the railroad ballast retainers, the peak reaches the worker's shoulders

Completed Installation

An arial view of the completed railroad bridge with ballast retainer now covered in gravel and railroad track